NorthStar WMS

This is my first time starting up a warehouse operation and with NorthStars help we were able to accomplish setup and going live status in a small amount of time without hiring any outside help or consultants. We compared NorthStarWMS to 5 other companies and found NorthStarWMS to be our best option. We decided to purchase NorthStarWMS instead of leasing after watching a demonstration of the software. The warehouse statistics are presented to upper management by reports, KPI’s and charts, which is a big part of our companies decision making process. Anytime we want to improve a process, we contact customer service and after explaining what we’re trying to accomplish, we’re offered different options to accomplish the task. NorthStarWMS has been able to do everything we’ve asked for and more.

Pros

Continuous Improvements, Automations with scanners and printers, Intergration with Quickbooks, EDI, and Website. Options on Receiving , Pick ,Pack, and Shipping. Visibility of orders all the way to the customer. Visibility of inventory. Data gathering. We have never been on inactive status due to NorthstarWMS.

Cons

I don’t have any cons at this time

I like the fact that the same people that made the promises during the sales process are the same people we have direct contact with. Furthermore, they always answer or return our calls promptly. They have continued to customize our experience to suit our unique business needs. We are a wholesale distribution company and all of our shipments will go through this system to retail stores across the country and abroad.

Pros

After talking to Software Advice we looked at a number of warehouse management systems and came away with awarding our business to NorthStar Automation. This was a major technology purchase for us and we appreciated the effort the NorthStar team did to make this the right choice. Their project management team brought all of pieces together for integrating into our accounting system and our EDI partner, SPS. They also project managed resources for setting up the wireless network for the mobile barcode scanners and printers. The NorthStar WMS is a true pick, pack and ship system. Based on our business rules they set up the best pick logic and processes. At our pack stations we manage the packing process and best method of shipping off the same screen, also producing all shipping documents and shipping labels. The NorthStar WMS integrates to our carriers; FedEx, UPS, USPS and Stamps.com.. In conclusion we are now using real-time and accurate data and we now have reports we never even thought of before that help us drive and grow our business.

A company changed its business model from a wholesale distributer of fasteners to an Amazon re-packager and a Omni-Channel fulfillment center. It is now managing a warehouse with over 110,000 SKUs and continually taking on new customers. The NorthStar WMS is picking, packing and shipping orders up to 4,000 line items.

Prior to purchasing, they came to our facility for 1 day and interviewed my people who would be using the software. After that they did a statement of work which detailed everything their software would do for us, implementation plan, the hardware required (label printers, mobile devices…etc), training process, all based on a fixed price. They showed up on a Monday morning to train and we started receiving live on Monday afternoon, Tuesday we were pick/pack/shipping and Wednesday all parts of the WMS were live. All features work as expected.

Pros

Great support, if they did not actually answer the phone when we called, we get a call back within an hour or less. Easy setup with lots of config options. Inventory control, lot tracking, recall reports. Great pick/pack/ship features. Both workstation software and mobile app are easy to use Connection to QuickBooks works great, imports/exports sales orders, sales receipts, work order, etc.

Cons

I have no complaints.

GFX International is a visual communications firm that designs, manufactures, and distributes a range of custom in-store décor and temporary in-store campaigns for retailers and brands. On a typical day, the Illinois-based distribution center processes 250-300 shipments of custom promotional materials. Due to the highly variable nature of the items the company produces, the number of items in an order ranges from 1 to 10,000 (though it typically averages around 30). Item size also varies significantly, which means that one collection of 10 items can be picked in 5 minutes while another collection of 10 items may take 1 hour or longer to complete.

GFX has partnered with NorthStar Automation going back to 2009. Over the last few years, GFX International has experienced significant growth. As the company continues to expand, the distribution operations team has needed to improve efficiency while using fewer resources. The two companies decided to look into voice technology with the overall goals of improving profitability by reducing costs and exceeding accuracy and efficiency demands across a broad spectrum of functions.

Finding the Right Distribution Technology

The mutual project management team considered multiple data collection technologies for their 121,500 square foot distribution center. To keep pace with rapid business growth, the GFX International distribution operations needed a solution that would achieve 99.9% order accuracy and improve efficiency while also enabling distribution operations to better adapt to the unpredictable dynamics of their business. The company’s item selectors needed to be able to meet both regular peaks during the first and last week of each month (when customers call to order items they may have forgotten during the previous month) as well as irregular peaks dependent on customers’ promotion schedules.

“If a company orders materials for 2500 stores, we might get calls from 600 stores who need extra or additional materials,” says Mauer. “Additionally, some promotions will last several months while others will turnover within a few weeks, which means that our team members must keep pace with constantly shifting circumstances.”

After deploying Voice with the NorthStar WMS, not only was GFX able to start using the voice automation technology much more quickly but they were also able to improve both accuracy and efficiency. “The team is able to fulfill items more efficiently, which has enabled the company to improve throughput without having to hire additional item selectors,” said Dan Hall, Director of IT Operations, GFX International. “When needed, we’re also able to get someone up to speed in a few hours and can transition them to expert mode quickly, too.”

Impact Throughout the Distribution Center

GFX International was also able to improve inventory management through the more efficient replenishment and primary pick location protocols. Adding voice technology to our NorthStar WMS encouraged us to separate replenishment from picking, which means that our item selectors no longer replenish items during the middle of a picking shift. This change has helped us improve our inventory control and has contributed to more efficient overall operation,” said Mauer.

Thanks to the NorthStar WMS / voice solution, GFX has been able to implement a distribution operations solution that improves accuracy, efficiency, and inventory management while also preparing the company for its future growth.

Goals and Objectives

Reduce miss picked items Improve operational efficiency Better manage rapidly changing inventory Enable more alert “hands free, eyes up” item selection

Business Value: Able to reduce training time for item selectors from 15 days to 1 day Expanded picking capacity without hiring additional item selectors “Hands Free, Eyes Up” solution results in fewer miss-picked items Improved cycle count accuracy Increased efficiency through more efficient replenishment protocols