8.9
Editor’s Rating:
Best Overall
DELMIAWorks: Overall Equipment Efficiency Dashboard
DELMIAWorks
  • Streamlines manufacturing operations
  • Real-time visibility into the manufacturing process
  • Integration with other systems for improved efficiency and productivity
8.7
Editor’s Rating:
Best for Automotive Manufacturers
Minitab Real-Time SPC: Minitab Real-Time SPC Control Charts
Minitab Real-Time SPC
  • Several different control charts
  • Customizable mobile app
  • SAP Digital Manufacturing integration
8.2
Editor’s Rating:
Best for Small Manufacturers
SPC for Excel: Xbar Chart
SPC for Excel
  • Integrates directly with Excel
  • Affordable pricing
  • Effective statistical tools

Statistical process control or SPC software helps manufacturers monitor quality control data and analyze key process information. Using our advanced review methodology, we’ve ranked our best picks based on data analysis, reporting, and compliance.

1 DELMIAWorks - Best Overall

Why We Chose It: We selected DELMIAWorks as our top choice and gave it an 8.6 score because of its strong manufacturing ERP solution. It caters to a wide range of industries, such as automotive, aerospace, and plastics. Its SPC module allows manufacturers to track process and product quality in real-time to ensure high-quality outcomes. The module immediately processes data collected from the shop floor, helping businesses improve quality control and avoid defects.

We also like DELMIAWorks’s ability to create several different charts, including statistical process control and trend graphs for simplified data visualization. It can also create histograms for individual data and subgroups, letting manufacturers see data distribution over time on specific metrics. Based on this chart, users can see if processes are effective or need to be changed to create fewer defects, saving time and money. However, one downside of DELMIAWorks is its steep learning curve due to all of the ERP and manufacturing features. To combat this, the developers offer training programs and eLearning modules.

Best Overall:
DELMIAWorks

DELMIAWorks: Overall Equipment Efficiency Dashboard
DELMIAWorks: Real-time Plant Floor Dashboard
DELMIAWorks: VIN Generator
DELMIAWorks: Manufacturing Scheduling and Production Planning
DELMIAWorks: Customizable BI Dashboard
DELMIAWorks: Open Order Report
What We Like
Streamlines manufacturing operations
Real-time visibility into the manufacturing process
Integration with other systems for improved efficiency and productivity
What We Don’t Like
Not all modules are accessible via mobile app
Pricing details are unavailable from the developer
No web interface
Overview
Client OS: Windows
Deployment: Cloud or On-Premises

2 Minitab SPC - Best for Automotive Manufacturers

Why We Chose It: We gave Minitab’s Real-Time SPC system an 8.7 because of its strong monitoring and charting capabilities that suit automotive manufacturers. It offers control charts and dashboards for process monitoring, including Xbar-R, EWMA (Exponentially Weighted Moving Average), and I-MR-R/S. Its advanced control EWMA chart can detect even the smallest process shifts, ideal for auto manufacturers that require precision and tight part specifications.

We also like its native mobile app, which allows engineers and manufacturers to look into quality issues from anywhere. The app can automatically send alerts, feedback, and warnings directly to email or text so everyone can stay on top of potential problems that arise. The system is partnered with SAP Digital Manufacturing to allow easy integration with a popular MES. One drawback of Minitab is that it does not have public pricing available.

Best for Automotive Manufacturers:
Minitab Real-Time SPC

Minitab Real-Time SPC: Minitab Real-Time SPC Control Charts
Minitab Real-Time SPC: Minitab Real-Time SPC Data Collection
Minitab Real-Time SPC: Minitab Real-Time SPC Specific Charts
What We Like
Several different control charts
Customizable mobile app
SAP Digital Manufacturing integration
What We Don’t Like
Public pricing is not available
Overview

3 SPC for Excel - Best for Small Manufacturers

Why We Chose It: We found SPC for Excel effective for small manufacturers because of its direct integration with Microsoft Excel, making it accessible and familiar to many users. The system is installed directly onto Excel itself, allowing for a streamlined implementation process. The software includes many statistical tools, including Pareto charts, control charts, process capability analysis, and Gage R&R analysis.

We gave SPC for Excel an 8.2 because of its simplicity and affordability. It helps users with onboarding by providing training resources like getting started guides and how-to videos, catering to beginners and advanced users. The system starts at $289 for a perpetual license for one user, with discounted prices as the user count goes up. This makes the system more affordable than other statistical software packages, making it a good option for smaller manufacturers. However, one downside is that it is only on-premise deployment.

Best for Small Manufacturers:
SPC for Excel

SPC for Excel: Xbar Chart
SPC for Excel: X Chart
SPC for Excel: Process Capability
SPC for Excel: Gage R&R
SPC for Excel: Histogram
SPC for Excel: Regression
What We Like
Integrates directly with Excel
Affordable pricing
Effective statistical tools
Overview
Price Range: $
Starting Price: $269/user (perpetual license)
Client OS: Windows, iOS
Deployment: On-Premises

4 Advantive SPC

Why We Chose It: We included Advantive SPC (formerly InfinityQS) because of its analysis tools for quality professionals. The cloud-based system analyzes several data points, including product codes, lines, and sites. The granular-level reporting capabilities help manufacturers reduce waste, enhance product quality, and maintain industry compliance.

We also like that Advantive SPC has streamlined data collection, housing all collected information in a single data repository for easy analysis. Its control charts provide real-time feedback on any process changes requiring investigation, helping the shop floor stay aware of potential issues. The SPC system easily integrates with other Advantive software like its ERP and MES solutions for complete data control.

Enact

Enact: Control Charts
Enact: Process Models
Enact: Dashboard
Price Range
   $     $     $     $     $   
   $     $     $     $     $   
Starting Price
$325/month
Client OS
Web
Deployment
Cloud Hosted

5 DataLyzer Qualis

We like DataLyzer Qualis as it’s adaptable to various industry standards, including FDA CFR 21 Part 11, IATF 16949, and AS13006. This flexibility ensures it can meet the regulatory and quality control requirements of several manufacturing sectors, including automotive and medical parts. DataLyzer also offers integrated OEE, CAPA, FMEA, and MSA for further processing analysis.

We also like DataLyzer Qualis’s customizable shop floor screens, which allow operators to tailor them to their specific needs and create personalized workflows for different data entries. The software supports more than 20 languages, so users can better access locally-based partners worldwide. However, some users have reported trouble saving individual part parameters, which could create tedious data re-entry.


DataLyzer Qualis SPC: Page Status
DataLyzer Qualis SPC: Satellite Status
DataLyzer Qualis SPC: Process in Control
DataLyzer Qualis SPC: XmR Chart
DataLyzer Qualis SPC: Sequences
DataLyzer Qualis SPC: Report
DataLyzer Qualis SPC: Hub Status
What We Like
Real-time shop floor application
Has customizable features
What We Don’t Like
Frequent updates needed
Exact pricing details unavailable without a quote
Overview
Price Range: $
Client OS: Windows
Deployment: On-Premises

What is SPC Software?

Statistical process control software (SPC software) collects quality and performance data in real-time for statistical analysis. Manufacturers use SPC software to identify product quality issues and process variations, take corrective action before extensive issues occur, and improve process performance.

SPC software monitors product quality control data and the performance of machines and other manufacturing tools. It notifies shop floor personnel when product quality or machine performance falls outside an acceptable range. This allows manufacturers to reduce rework, improve efficiency, and increase their bottom line.

The data collected by SPC software is plotted onto user-friendly graphs. Having the data in an easy-to-read format allows you to see when data variations occur and how far they deviate from the expected value.

Types of SPC Software Charts

SPC charts give manufacturers a better handle on data management. The raw SPC data is formatted into charts showing product or process quality variations. Some of these charts include:

Control Charts

Control charts are important SPC tools that plot changes in process data over a period of time. These charts typically feature three horizontal lines demonstrating the upper, lower, and average control limit. When data falls outside the control limit range, your team will be notified to take corrective action immediately. You will be prompted to analyze the root cause to determine why the data outliers occurred. This helps you make more informed decisions when taking corrective action.

Control charts within SPC software can be customized to monitor processes relevant to your business, such as temperature ranges or machining time.

There are a few different types of control charts that can be created within SPC software, including:

  • X-Bar and Range “R” Charts: Data collected at regular intervals from a small, constant sample size (typically under 10) to determine the minimum and maximum ranges between a set of data points.
  • X-Bar and Standard Deviation “S” Charts: Data collected from larger samples to determine variations using all data collected (not just the min and max ranges).
  • Individual-X and Moving Range Chart (IX-MR): Data is collected from a single sample size to show individual measurements and absolute differences between values. These charts are typically used when sampling is time-consuming or expensive.
An example X-Bar and S control chart in Advantive SPC
An example X-Bar and S control chart in Advantive SPC measuring the length of a machined component.

Pareto Charts

SPC software compiles and plots data into a Pareto chart. Pareto charts provide a bar chart of issues or causes of problems and prioritize the issues in order of frequency. This data can include:

  • Defect types
  • Customer complaints
  • Reasons for machine downtime
  • Reasons for late deliveries
  • Injuries on the job

Knowing where issues are coming from and their frequency helps you prioritize and take corrective action.

Pareto chart in SPC for Excel
The Pareto chart in SPC for Excel provides information on the frequency of errors, the type of error, and the percentage.

Histograms

Histograms in SPC software are bar charts that show data distribution over time. For example, the SPC software will compile data on bottle diameters for a production run over a specified period of time. The diameter measurements are plotted onto a histogram that allows you to see how many bottles had diameters that were too big or too small.

The shape of the histogram allows you to determine whether the process variations were stable or unstable. Histogram charts are often used in conjunction with control charts to visualize the data distribution more clearly.

DataLyzer Qualis Process in Control
An example of a histogram chart in DataLyzer Qualis, along with data tables and subgroups.

What Type of SPC Software Do You Need?

SPC software can be a standalone solution for companies looking to integrate statistical process control into their current system or as part of a complete ERP solution. Some SPC software packages are geared towards manufacturers with industry-specific quality compliance requirements.

Standalone SPC Software

Standalone SPC software is a great option for manufacturers with straightforward production processes that want to focus on quality or process improvement. These solutions are often easily integrated with other existing systems like quality management systems, CMMS, or MES systems for more in-depth supply chain management, waste tracking, traceability, work-in-progress tracking, and more.

Real-time data collected from quality systems and other software products can then be automatically plotted onto easy-to-read charts and graphs. Some solutions work with Microsoft Excel to import and graph the SPC data in a familiar environment.

Industry-Specific SPC Software

Certain manufacturing industries need an industry-specific SPC to ensure their products and processes comply with regulations. For example, the FDA regulates medical device manufacturers to meet certain quality standards to ensure they are safe and effective for patient use. 21 CFR 820:100 dictates that corrective and preventative action (CAPA) processes must be in place. SPC software helps medical device manufacturers track the right quality data and enact CAPA.

ERP Software with SPC Capability

Large manufacturers that want an all-in-one solution to handle a variety of processes like accounting, customer relationship management, budgeting, and statistical process control can look for a complete ERP system. ERP software that is geared toward the manufacturing industry can have an SPC module that provides comprehensive statistical tools for data analysis and continuous improvement.

DELMIAWorks Real-Time Plant Floor Dashboard
View real-time plant floor metrics in DELMIAWorks’s full ERP system.

Primary Benefits

Automatic Notifications

Real-time statistical process control solutions assist with data collection and analysis. When data points fall above or below the expected parameters, the system automatically notifies you as soon as the anomaly occurs. These data points could include temperature ranges, product dimensions, and machining time.

Catching issues as soon as they occur will help you reduce waste and overall production costs. You won’t have to scrap an entire product or production run due to an error that wasn’t caught until after the fact.

Reduced Waste and Rework Time

The data analysis tools in real-time SPC software allow you to make quality improvements to manufacturing processes and products during production. This decreases the amount of wasted material and time spent completely reworking or throwing out defective products. Having reliable quality control data from SPC software will also prevent you from shipping defective products to customers.

All Products

No products found
DELMIAWorks Screenshot

DELMIAWorks

★★★★★
★★★★★
(1)
DELMIAWorks, [formerly IQMS EnterpriseIQ](https://blogs.solidworks.com/delmiaworks/what-is-iqms/) before being acquired by Dassault Systèmes, is an end-to-end manufacturing ERP. Top features include real-time shop floor control, materials management, and quality compliance. Catering to the needs of small to mid-market companies in industries such as aerospace, automotive, and plastics, DELMIAWorks offers real-time insights into manufacturing operations. The software supports various languages like English, Czech, Dutch, French, German, Irish, Italian, Spanish, and Chinese (simplified and traditional). Mobile apps are available for several modules to provide remote access.
Client OS
Windows
Deployment
Cloud or On-Premises
Enact Screenshot

Enact

★★★★★
★★★★★
(2)
Enact is a cloud-based statistical process control software solution from InfinityQS that gives manufacturers greater data visibility through a secure SaaS platform. Enact provides real-time quality data collection and analysis, allowing you to reduce waste and improve overall quality of your products while maintaining industry compliance. This solution is affordable and scalable to meet the needs of small to large manufacturing businesses. Video Overview ; Features ; Pricing ; and Target
Price Range
   $     $     $     $     $   
   $     $     $     $     $   
Starting Price
$325/month
Client OS
Web
Deployment
Cloud Hosted
Minitab Real-Time SPC Screenshot

Minitab Real-Time SPC

SPC for Excel Screenshot

SPC for Excel

★★★★★
★★★★★
(2)
SPC for Excel features a variety of statistical tools including Pareto charts, control charts, process capability (Cpk and Ppk) analysis tools, Gage R&R analysis, and more. The software gives Lean Six Sigma and quality professionals a cost-effective way to analyze data and solve problems. This solution runs in Excel, allowing you to use a program you’re already familiar with. @youtube Pareto Charts; Control Charts; Process Capability; Scatter Diagrams; histograms; Cause and Effect Diagrams; and
Price Range
   $     $     $     $     $   
   $     $     $     $     $   
Starting Price
$269/user (perpetual license)
Client OS
Windows, iOS
Deployment
On-Premises
DataLyzer Qualis SPC Screenshot

DataLyzer Qualis SPC

★★★★★
★★★★★
(2)
DataLyzer Qualis SPC, previously Spectrum, improves data collection and charting for manufacturing businesses. It facilitates ISO and QS/TS compliance through audit traceability and generates detailed performance reports. Key features include duplicating parts and characteristics to build databases, attaching work instructions, and sending email alerts. Spectrum SPC is adapted for various industry standards including FDA CFR 21 Part 11, IATF 16949, AS13006, and more. DataLyzer offers integrated OEE, CAPA, FMEA, MSA, and SPC.
Price Range
   $     $     $     $     $   
   $     $     $     $     $   
Client OS
Windows
Deployment
On-Premises
WinSPC Screenshot

WinSPC

WinSPC runs in real-time, on the shop floor, to deliver actionable process information to shop floor operators, quality engineers, supervisors, and managers. Collect data from nearly any source; Collect, capture, or acquire real-time product and process data from nearly any source, including: serial devices, text files, machines, gages, databases and other manufacturing systems.; Monitor processes using real-time SPC charts; Display real-time product and process data in control charts on the
Client OS
Windows
Predisys Analytical Suite Screenshot

Predisys Analytical Suite

Predisys Analytical Suite is a real-time statistical process control software solution that helps manufacturers improve their product quality and manufacturing processes while reducing scrap and overall operating costs. Manufacturers will benefit from better data collection, real-time reporting, and more. Predisys Analytical Suite is a scalable, feature-rich system that can be used across multiple locations. Data Collection; Real-Time Manufacturing Process Monitoring; Reporting and Alarms
Client OS
Windows
Deployment
On-Premises
Synergy SPC Screenshot

Synergy SPC

Zontec Synergy SPC software is designed for manufacturing companies of any size. Zontec SPC collects data and converts it into easy to read control charts, graphs, and reports. This data can be used to reduce rework and scrap, and improve overall quality. Zontec Synergy SPC solutions include: Synergy 100, Synergy 1000, Synergy 2000, and Synergy 3000. Automated Data Collection; Control Charts, Graphs, and Reports; Direct Quality Input from Gages, Scales, and Other Devices; Data Transfer; and
Client OS
Windows, macOS
Deployment
On-Premises
SQCpack Screenshot

SQCpack

SQCpack is a statistical process control solution that helps businesses understand, analyze, and improve quality processes. This solution makes it easy for anyone to use from shop floor operators to senior management. With SQCpack, you have the ability to analyze multiple processes at once and prioritize them as you see fit. Automated Alerts; External Data Charting; Custom Data Groups; User Permissions; Out-of-Control Testing; Reporting; Chart Groups; and CSV File Importing.
Client OS
Windows
Deployment
On-Premises
IQS Screenshot

IQS

★★★★★
★★★★★
(2)
IQS was a quality and compliance management software system acquired by Cority in 2017. It featured process review tools, compliance reporting, and policy drafting capabilities. It was also available in on-premise and cloud-based formats. Overall, it served to optimize risk reduction and cost effiency across multiple industries.
Client OS
Windows
Deployment
Cloud Hosted
QAD EQMS Screenshot

QAD EQMS

★★★★★
★★★★★
(4)
QAD EQMS, formerly MQ1, is a software solution tailored for quality and compliance management in manufacturing settings. It includes document control, compliance oversight, corrective and preventive actions (CAPA), and risk assessment. Additionally, the software facilitates regulatory reporting, audit coordination, and supplier evaluations. It’s widely adopted by manufacturing firms in various sectors, including life sciences and high-tech. QAD EQMS helps enhance product quality while reducing the costs linked to defective products.
ProFicient Screenshot

ProFicient

InfinityQS ProFicient is a real-time SPC software platform for the manufacturing industry that can be hosted on-premises or on the cloud with ProFicient On Demand. Engineers, operators, and quality teams will benefit from simplified data collection, flexible monitoring, advanced reporting, and more. ProFicient’s graphs, charts, and reports can all be customized. Video Overview ; Features ; and Industries Served . Video Overview ; Features ; and Industries Served . Quality Data Management; Data
Client OS
Windows, Web
Deployment
Cloud or On-Premises
DELMIA Apriso Screenshot
DELMIA Apriso is a Manufacturing Operations Management (MOM) / Manufacturing Execution System (MES) designed for global production operations. It offers a comprehensive suite for managing the complete business process lifecycle, emphasizing real-time data availability. Key features include integrated quality management, material synchronization, maintenance, and broad industry coverage. Enhanced with augmented reality solutions, it guides operators in complex tasks and automates quality inspections, ensuring efficiency and accuracy in production.
Client OS
Windows, Web
Deployment
Cloud Hosted
Waypoint Global Suite Screenshot
Waypoint Global Suite is a quality and document management system. Designed by Waypoint Global, this solution was formerly known as Powerway.
Client OS
Windows
Deployment
On-Premises
Bluestreak Screenshot

Bluestreak

★★★★★
★★★★★
(15)
Bluestreak MES software is a cloud based manufacturing execution system that offers QMS capabilities. It automates key product decision processes, helping to minimize product delays, scrap, and rework. The system integrates with existing ERP/MRP systems. Bluestreak is effective in managing, tracking, and documenting compliance specifications for various sectors, including aerospace and automotive.
Price Range
   $     $     $     $     $   
   $     $     $     $     $   
Starting Price
$600/month
Client OS
Web
Deployment
Cloud or On-Premises
Infor VISUAL Screenshot

Infor VISUAL

★★★★★
★★★★★
(1)
Infor VISUAL is a manufacturing ERP software designed primarily for order-driven production. It provides detailed work-order costing for precise cost breakdowns and margin analysis. Its performance analytics offer a holistic view of operations with deep dive capabilities for root-cause analysis. Additionally, its quality management systems offer consistency and predictability in product lifecycle and supply management.
Price Range
   $     $     $     $     $   
   $     $     $     $     $   
Starting Price
$12,000 (perpetual license)
Client OS
Windows
Deployment
Cloud or On-Premises
IQMS (DELMIAWorks) Screenshot

IQMS (DELMIAWorks)

In manufacturing, your money is made on the shop floor. That is why accurate, real-time visibility into your production and factory floor is a critical component of the modern manufacturing environment.
Price Range
   $     $     $     $     $   
   $     $     $     $     $   
Client OS
Windows
Deployment
Cloud or On-Premises
Epicor Advanced MES Screenshot
Epicor Advanced MES is a manufacturing execution system designed for a range of industries, including aerospace, electronics, and medical devices. It provides real-time data visualization and analysis through reports and dashboards, which are crucial for monitoring performance and making informed decisions. The software also focuses on quality management, production definition, and monitoring, ensuring efficient production processes and quality control. Epicor Advanced MES focuseson statistical process control (SPC) and statistical quality control (SQC) so businesses can maintain high-quality standards and customer satisfaction. Additionally, its energy monitoring and digital twin applications offer modern tools for sustainability and data visualization.
Client OS
Windows
Deployment
Cloud or On-Premises
Aptean Intuitive ERP Screenshot

Aptean Intuitive ERP

★★★★★
★★★★★
(1)
Aptean Intuitive ERP is a software for small to mid-sized manufacturers in aviation, electronics, and medical devices. It delivers key features like product configuration and component serial number traceability. Intuitive ERP offers a customizable user interface, advanced search capabilities, and reporting wizards. It also provides quick implementation, often completed in less than 90 days.
Price Range
   $     $     $     $     $   
   $     $     $     $     $   
Client OS
Windows
Deployment
Cloud or On-Premises
ToolTrack Screenshot
ToolTrack MES is a manufacturing execution system designed for businesses of all sizes. It its feature set includes accounting integration, document management, ERP, forecasting, inventory management, and more. It supports both cloud and on-premise deployment and is accessible from various platforms like Windows and Linux.
Price Range
   $     $     $     $     $   
   $     $     $     $     $   
Starting Price
$2,500/month
Client OS
Web
Deployment
Cloud Hosted

We searched and searched, but we couldn’t find any products in our database that match your criteria. Perhaps our team of software experts can help? They’d be happy to provide a list of free recommendations that meet your exact requirements.

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