Warehouse order picking is a critical part of maintaining a warehouse environment. It helps streamline the selection of inventory to fulfill sales orders. Often a feature of distribution or warehouse management systems (WMS), warehouse picking solutions can also be standalone software. To help you choose the right solution for your business, we used our review methodology to rank the best software with warehouse order picking on the market today.
- ShipBob: Best for eCommerce Integration
- HandiFox: Best for QuickBooks Integration
- PickRight: Best for Hands-Free Scanning
- Finale Inventory: Most User-Friendly
- Veeqo: Best for Shipping
- ShipHero: Best for Packing
- Fishbowl Inventory: Best for Inventory Management
1 ShipBob - Best for eCommerce Integration
Why we chose it: ShipBob strengths lie in its many integration options with eCommerce platforms such as Shopify, WooCommerce, and Amazon. This connection enables better coordination between online sales orders and inventory management, leading to inventory synchronization in real-time
The real-time inventory management system provided by ShipBob offers valuable insights for inventory replenishment and sales forecasting. And the distributed inventory model is designed to optimize shipping logistics, reducing transit times and managing shipping costs effectively.
2 HandiFox - Best for QuickBooks Integration
Why we chose it: HandiFox is an inventory management software with order picking functionality. It is particularly suited for those warehouses that rely on QuickBooks for accounting purposes, as HandiFox offers direct integration. This integration allows for effective management of inventory, sales orders, and invoices.
The HandiFox mobile platform facilitates inventory management on the go, making it convenient for businesses with remote sales teams or those needing to manage inventory across multiple locations. The app even syncs with QuickBooks to make real-time inventory management updates.
3 PickRight - Best for Hands-Free Scanning
Why we chose it: PickRight by ProCat Distribution Technologies’ hands-free barcode scanning technology and user-friendly interface contribute to its standout features, making it a top pick amongst warehouse order picking solutions. One of the key strengths of PickRight is its ability to improve picking accuracy through an intuitive feedback system: correct picks are acknowledged with a chime, while incorrect picks trigger a buzz alert. This immediate feedback helps correct picking errors.
PickRight also has features like batch picking, team picking, zone picking, and real-time pick shift status reports. These tools provide valuable insights into the performance of individual employees and the overall picking process at each warehouse location.
4 Finale Inventory - Most User-Friendly
Why we chose it: Amongst our picks for best warehouse order picking software, Finale Inventory is particularly well-suited for established retailers, wholesalers, distributors, and eCommerce sellers. This is due to its flexibility in handling items with serial numbers, and its compatibility with various systems and platforms to support barcoding, custom reports, and multi-channel eCommerce. Integration with platforms like ShipStation adds significant value for users who require real-time inventory updates.
Finale Inventory offers an accessible cloud-based interface, which can be used from a web browser or Android-compatible mobile devices, ensuring that users have a consistent view of inventory records from any location. Additionally, we found the system is easy to learn and use, with free training demos and a dedicated help center available to guide new users through various processes.
5 Veeqo - Best for Shipping
Why we chose it: Veeqo is divided into two primary functionalities: inventory and shipping. The inventory side offers control over inventory management, including purchasing, product management, inventory insights, and automation. It also supports the use of a barcode scanner and app for enhanced inventory tracking.
The shipping side facilitates efficient order shipping across multiple sales channels, providing features like shipping labels, order management, tracking and returns, and shipping automation. The Veeqo platform is notably efficient in finding the low USPS shipping rates to keep shipping costs down.
6 ShipHero - Best for Packing
Why we chose it: ShipHero warehouse management software includes direct-to-consumer supply chain and eCommerce logistics. Features like inventory management, order management, mobile pick & pack, returns management, and insightful reports, contribute to its suitability for businesses looking to optimize their warehouse operations. And its cloud-based nature allows for real-time syncing of different sales channels.
ShipHero uses AI to provide better packing recommendations and gamifies packing stations to speed up packing tasks. A Hero Board shows the exact number of orders for picking, packing, and shipping each hour so workers can stay focused on what needs to be done.
7 Fishbowl Inventory - Best for Inventory Management
Why we chose it: Fishbowl Inventory is a scalable warehouse management software that is particularly well-suited for growing businesses requiring advanced inventory management capabilities. It offers a wide range of features tailored to various aspects of inventory management, including parts tracking and purchase order management. This makes it ideal for businesses with complex inventory needs such as those with FDA or USDA audit requirements for traceability.
Fishbowl’s extensive reporting options, covering aspects like accounting, purchase orders, sales orders, and bill of materials, are highly beneficial for businesses looking to analyze data and make process improvements. We found the ability to export these reports in various formats like PDF and CSV adds to the convenience and flexibility of the platform.
What is Warehouse Order Picking Software?
Warehouse order picking software expedites and optimizes the product selection process for distributors along the multi-echelon supply chain. Combining warehouse management tools with inventory control and order fulfillment, this standalone software finds, selects, and prepares products for shipping to retailers or directly to consumers.
Sometimes just referred to as an order or picking solution, this distribution software is specifically designed for use in warehouse settings. It accounts for common factors along the supply chain, such as the increasing switch over from traditional static picking methods to automated storage and retrieval systems (ASRS). By using warehouse order picking software, you can adapt your distribution system to fit modern needs.
Features of Warehouse Order Picking Software
- Inventory management and control: Track products stored at your warehouse in real-time to maintain an accurate stock count
- Order management: Receive, track, and fulfill all inbound orders across multiple sales channels
- Barcode tracking: Track item and lot movement throughout the warehouse via barcodes marked with UPCs and serial numbers
- Warehouse management: Create an efficient warehouse picking method to maximize fulfillment speed while optimizing storage space
- Automated pick lists: Send pick lists to warehouse pickers that contain customer info, date and time of order, order number, product location, product SKU, and a description or photo of the item
- Automated notifications: Set custom alarms and notifications for low stock counts in order to restock goods in a timely manner
- Shipping label creation: Print out carrier-compliant shipping labels detailing origin, weight, shipping class, and tracking numbers or barcode details along with destination and return address
- Shipment tracking: Track all shipments and push tracking details to customers
Best Warehouse Order Picking Software Benefits
By optimizing the order picking process, software helps traditional and eCommerce distributors in a variety of ways:
Create an Organized Warehouse Environment
Misplacing products in a warehouse can lead to lost revenue and unfulfilled orders. Between product racks and staging areas, it’s easy for one item to wind up mixed with the wrong order. Know where products are at all times through tracking tools like barcodes and radio frequency ID (RFID) offered by an order picking system.
Analyzing picking patterns can reveal internal bottlenecks that slow down the entire process. In some warehouses, it may increase productivity to limit travel through certain areas by making one-way picking paths. This can decrease retrieval time while increasing potential storage space.
Easy Integration with Picking Systems
More than ever before, warehouses are turning to automated, robotic picking systems to speed up product retrieval and order fulfillment. Warehouse order picking software is compatible with multiple styles of picking methods. Some of these methods include:
- Order-based picking or discrete order picking: Picks are only performed for a single order at a time, selecting each item and immediately preparing it for delivery
- Cluster picking: Picks are made between multiple orders simultaneously to reduce trips to different pick locations
- Batch picking: Picks are not performed until there are multiple orders for similar products made which can be fulfilled together
- Wave picking: Similar to batch-picking, except performed based on timing throughout the day
- Zone picking: The warehouse is divided into zones, with pickers operating based on which zone each product is located in
Each method has its own advantages and drawbacks. For instance, batch-picking is useful for continually retrieving products which are popular sellers. However, larger facilities may benefit from cluster picking in order to cut down on time repeatedly moving between different areas of the warehouse.
Incorporate Automated Storage and Retrieval Systems (ASRS)
By utilizing a warehouse order picking software, you can incorporate an automated storage and retrieval system (ASRS) into your warehouse processes as well. ASRS uses everything from robotic arms to self-driving vehicles to fully automate as much of the picking process as possible. With order picking software, ASRS can be combined with the above picking methods to best fit your warehouse needs.
For example, if you prefer batch-picking, lift trucks may be necessary in order to move multiple orders at one. Order picking software can automate the process of directing the trucks where they need to be to retrieve each product as efficiently as possible. Or optimize the route personnel take when retrieving individual items for order-based picking for faster overall fulfillment.
Fewer Delivery Mistakes
Shipping errors can be costly in several ways. First, the wrong order going to a retailer or consumer requires a lengthy returns process. Second, repeated delivery mistakes can lead to reduced trust from previously loyal customers. Finally, the wear and tear of making extra shipments to correct errors can take a toll on your fleet.
Warehouse order picking software assists with deliveries to prevent these errors from occurring in the first place. Automated picking processes ensure the right products are collected for each order. Then, custom shipping labels and barcodes accompany the outgoing order through its warehouse journey, from collection to delivery.
A Streamlined Supply Chain
Getting all of these different elements working together can balance the entire multi-echelon supply chain. Using warehouse order picking software to automate your distribution can streamline operations for everyone. Knowing your current inventory means you can keep manufacturers informed of when you are low on stock. In turn, you can let retailers know when to expect shipments.
If your warehouse works with third-party logistics (3PL), an order picking system can be beneficial for everyone by keeping everyone on the same page. Additionally, you won’t need to hire additional labor when utilizing a seamless, automated system for picking orders.
Software and Hardware for Order Picking
Warehouse order picking software is just one element of optimizing your distribution system. Both software and hardware components need to work together to ensure your warehouse operates as efficiently as possible. Physical components for warehouse picking automation systems include:
- Handheld or hands-free barcode scanners
- Voice-picking headsets
- Mobile devices
- Open- and closed-sided shelving
- Horizontal and vertical carousels
- Automatic guided vehicles (AGVs) and autonomous mobile robots (AMRs)
- Vertical Lift Modules (VLMs)
- Robotic shuttles
- Pallet racks and jacks
- Lift trucks
Utilizing automatic and autonomous vehicles can also reduce employee injuries, particularly if your warehouse stores products which are large, heavy, or awkwardly-shaped. Robotic arms can do the heavy lifting, letting personnel stay out of harm’s way. Integrating order picking software with your existing hardware can make your warehouse safe and efficient.