Capacity Planning Software

Get the best capacity planning software for your business. Compare product reviews, pricing below. Read our buyer’s guide for more help.

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Saviom Enterprise Resource Management Screenshot
Our intelligent scheduling software helps organisations manage and optimise their human resource allocations& and mathematically boost productivity, save time and increase planning efficiency. Take the hassle out of planning complex resource plans with…
Client OS
Windows
DemandCaster Screenshot
DemandCaster
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(3)
DemandCaster is an inventory, capacity, and demand planning solution for manufacturers and production companies. This software helps companies stay ahead of supply chain planning to provide better efficiency and profitability. DemandCaster is an…
Client OS
Web
Deployment
Cloud or On-Premises
GMDH Streamline Screenshot
GMDH Streamline is a supply chain planning tool designed to cut your inventory and sell more products. GMDH Streamline helps you meet your business goals through demand forecasting, inventory planning, inventory optimization, and material requirements…
Client OS
Windows
Deployment
On-Premises
Planview Enterprise One Screenshot
Planview Enterprise One
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★★★★★
(1)
Planview Enterprise One is a portfolio and resource management solution. Planview integrates with project management systems like Microsoft Project and Jira to improve project data accuracy and give you better visibility into your business decisions…
Client OS
Web
Deployment
Cloud Hosted
Fishbowl Inventory Screenshot
Fishbowl Inventory
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★★★★★
(7)
As companies grow they find that the QuickBooks Inventory control capabilities are no longer sufficient for their inventory control needs. They expand beyond multiple locations, the number of products they stock increases, they move into manufacturing…
Price Range
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Starting Price
$4,395 (perpetual license)
Client OS
Mac, Windows
Deployment
Cloud or On-Premises
Avercast Screenshot
Avercast is a forecasting software used by demand planners meant to improve your supply chain performance. Avercast offers over 200 forecasting algorithms and is always up to date with the latest ERP integrations. Avercast has a direct output to excel to…
Price Range
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Starting Price
$1,000/month/user
Client OS
Web, Windows
Deployment
Cloud Hosted
AnyLogistix Screenshot
AnyLogistix
★★★★★
★★★★★
(1)
AnyLogistix (ALX) is a supply chain management software. This solution is notable for including a supply chain digital twin, a custom simulation model to predict network behavior. Use the model to generate forecasts and test action plans before applying…
Price Range
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Starting Price
$18,000/year
Client OS
Web
Deployment
Cloud Hosted
Dynamic 3i Screenshot
Dynamic 3i is 100% Oracle based, giving it portability, scalability and connectivity and the assurance of an industry standard. The use of SQL and the Oracle tools enhance the twenty-six modules developed to provide the user with global functionality…
Client OS
Windows
Deployment
Cloud Hosted
Epicor Advanced MES Screenshot
Epicor Advanced MES (Mattec) is a manufacturing execution system that automatically monitors machines and analyzes production and performance data 24x7 to help you improve capacity and, ultimately, profitability. The system collects data directly from…
Client OS
Windows
Deployment
Cloud or On-Premises
PlanetTogether Screenshot
PlanetTogether is an advanced planning and schedule platform (APS) for manufacturers to integrate in with their existing ERP software. The software aims to better your supply chain planning through faster delivery, higher efficiency, and accelerated cash…
Price Range
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Starting Price
$250/month/user
Client OS
Web, Windows
Deployment
Cloud Hosted
Smartsheet Screenshot
Smartsheet
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★★★★★
(1)
Smartsheet is a work execution platform that helps increase the speed of your business so you can make better decisions faster. Configure, adapt, and improve work processes; Speed up execution of repetitive tasks; Share information with stakeholders…
Price Range
   $     $     $     $     $   
   $     $     $     $     $   
Starting Price
$14/month
Client OS
Web
Deployment
Cloud Hosted
Float Screenshot
Float
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★★★★★
(2)
Float is a team scheduling and resource planning software which allows you to visualize your entire workload in one place. Forecast project budgets, shift project timelines, and engage in real-time collaboration with your entire team all from one easy to…
Price Range
   $     $     $     $     $   
   $     $     $     $     $   
Starting Price
$5/month/employee
Client OS
Web, iOS, Android
Deployment
Cloud Hosted
Mavenlink Screenshot
Mavenlink
★★★★★
★★★★★
(3)
Mavenlink delivers cloud-based software and services that transform how businesses do work with distributed teams, contractors, and clients. Mavenlink enables organizations of any size to successfully manage and scale their people, projects, and profits…
Starting Price
$19/month/user
Client OS
Deployment
Cloud Hosted
NetSuite ERP Screenshot
NetSuite ERP
★★★★★
★★★★★
(16)
NetSuite ERP is a cloud-based, developer-hosted, cloud ERP software platform offered on a software-as-a-service (SaaS) basis. NetSuite advertises its ERP solution as “the world’s most deployed cloud ERP” solution. NetSuite ERP is used by over 40,000…
Price Range
   $     $     $     $     $   
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Starting Price
$99/month/user
Client OS
Web
Deployment
Cloud Hosted
HighJump WMS Screenshot
HighJump WMS
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★★★★★
(2)
HighJump WMS delivers a powerful, scalable and flexible real-time Warehousing Management System (WMS) for distributors. HighJump Warehouse acts as the hub of your supply chain solution, integrating accounting/order and shipping software systems…
Price Range
   $     $     $     $     $   
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Client OS
Web, Windows
Deployment
Cloud Hosted
ACCU-DART Screenshot
ACCU-DART
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★★★★★
(1)
ACCU-DART is a real-time warehouse and inventory management solution, designed to integrate with various accounting systems. Using radio-frequency scanners, it allows the warehouse staff to instantly update the accounting system, ensuring that all users…
Client OS
Deployment
Cloud Hosted
SAP Business One Screenshot
SAP Business One
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(9)
SAP Business One provides comprehensive business management capabilities for small and medium sized companies. This system provides integrated departmental support for finance, sales, supply chain management, production, project management, and production…
Price Range
   $     $     $     $     $   
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Starting Price
$410/year/user
Client OS
Windows
Deployment
Cloud or On-Premises
MasterTools  -  Distribution Screenshot
MasterTools - Distribution
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★★★★★
(2)
With MasterTools, all elements of your business process flow through a relational database that enables you to access, monitor and control every aspect of your business in real-time. Managers can see the entire process, quickly and easily track actual…
Price Range
   $     $     $     $     $   
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Client OS
Windows
Deployment
Cloud or On-Premises
24SevenOffice Total Screenshot
24SevenOffice is a web-based ERP and MRP system for accountants and businesses. Always use the latest version of this AI-based platform for comprehensive accounting and bookkeeping. Accounting; Invoice; Logistics; CRM; Reporting; Project Management…
Client OS
Web
Deployment
Cloud Hosted
Paymo Screenshot
Paymo
★★★★★
★★★★★
(14)
Paymo is an online project management application that offers task management, time tracking and invoicing in one app. Paymo is best suited for agencies and small/medium businesses that want just one app to keep track of the entire life of a project, from…
Client OS
Web
Deployment
Cloud Hosted

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Capacity Planning Software Buyer’s Guide

What is Capacity Planning Software?

Capacity planning software is a supply chain solution that helps manufacturers and distributors compare production loads against available capacity. Also known as design capacity, this management software provides resource capacity data in real-time to help eliminate production bottlenecks.

Essentially, finite capacity is determined by calculating efficiency by the number of workers and shifts. Capacity planning software determines if any resources are being underutilized. By doing so, companies can eliminate discrepancies between customer demand and production capacity. While capacity planning tools have similarities to manufacturing resource planning (MRP), it covers more of the supply chain from raw materials to the finished product distribution.

Note: Capacity planning is sometimes used to describe IT capacity management, a way of increasing software and hardware storage. Check out our CMMS category to find these solutions for your IT department.

DemandCaster Capacity Planning
Plan capacity with DemandCaster.

Key Features of Capacity Planning Software

  • Demand Forecasting: Gives real-time updates on capacity as it relates to your inventory and production schedule.
  • Manufacturing Resource Planning: Streamlines the manufacturing process by calculating material requirements.
  • Product Lifecycle Forecasting: Anticipates and meets market demands for products.
  • Warehouse Optimization: Coordinates inventory once it has arrived at your warehouse or distribution center.This uses a lot of the same tools as warehouse management systems.
  • Supply Chain Coordination: Oversees the flow of products between each echelon of the supply chain, starting with manufacturers up to retailers.
  • Workflow Audits: Generate a process map to locate likely sources of production bottlenecks.
PlanetTogether Analytics
Get capacity analytics with PlanetTogether.

Benefits of Capacity Planning

There are many benefits to using a capacity planning software for your business:

Fewer Bottlenecks in the Supply Chain

Multi-echelon supply chains are not easy to manage without a comprehensive management software. All it takes is one step of the chain to fall behind to set your entire business back. It could be as simple as a delivery vehicle breaking down or an accident on the shop floor. If a resource is unavailable or a manufacturer is falling behind, capacity planning software can help.

First, you have to identify the type of bottleneck. Is it short-term or long-term? A short-term bottleneck may be the result of being short on labor due to worker illness. A long-term delay could be the result of seasonal resources being out of stock. Legal issues from changing regulations can also cause delays. Planning software makes it easy to accommodate for both scenarios by process mapping the workflow to find these potential bottlenecks so you can plan ahead.

Mavenlink Gannt Chart
Create Gantt charts with Mavenlink software to adjust production schedules around bottlenecks.

Shorter Production Lead Times with Advanced Resource Planning

Once you’ve identified possible bottlenecks, you can plan around them in order to shorten production lead times. This will let you maintain or increase your production schedule. Manufacturing resource planning modules, along with advanced planning and scheduling, make it easy to coordinate your distribution schedule from raw materials to finished product. You should have a plan for resource shortages, employee absences, and other common supply chain disruptors.

Using a capacity planner may reveal extra steps in your current production workflow. Find these weak points in the supply chain and start working to remove them. Then enjoy even shorter lead times and faster product turnarounds!

Streamline Inventory Replenishing

Think you can replenish your stock based solely on previous product performance? Think again. All sorts of tiny changes to the market can affect the current demand. Capacity planning once a year is not enough. Demand forecasting can provide real-time data so you can continually update your capacity and accurately replenish your inventory.

When you use a capacity planning software, you can find out exactly how much you’re capable of producing without going overcapacity. Use a forecasting application to accurately predict your on-premise safety stock needs so you’re prepared for possible bottlenecks in the future.

Avercast Demand Planning
Forecast demand with Avercast software.

A Faster Supply Chain

The faster your supply chain, the faster you can satisfy customer demand. From the moment the manufacturer accepts raw materials, you should be planning how you can get the finished product to suppliers and retailers. However, you don’t want to overproduce and flood your warehouse with overstock.

Plan every step with capacity planning software. Scheduling applications help you control inventory arrivals and distribution. Inventory optimization applications are your solution for making sure your warehouse efficiently takes in and redistribute products.

Long-Term vs Short-Term Capacity Planning

Just like production bottlenecks, capacity forecasting is divided into short-term and long-term. The terminology can vary based on the scale of your operations. Short-term planning can go by day, week, or month. Long-term capacity planning can cover multiple years. Depending on your business, you might also have medium-term capacity, which is between the other two at quarters or a fiscal year. If you are running a small startup,

Capacity planning software lets you account for both long-term and short-term demand forecasting. Use your short-term planning to better plan out for the rest of the year. And use long-term planning to get ready for the future.

Experiencing a short-term bottleneck? See how it will change your long-term planning. Then adjust your product schedule to make up for potential losses and see if you need to start using your safety stock.

GMDH Streamline Demand Forecasting
GMDH Streamline provides data on demand forecasting to wrok around bottlenecks.

Pain Points of Capacity Planning

Common issues which occur without capacity planning software include:

Alternating Overstock and Product Shortages

Even with the best planning solutions, you can still encounter production bottlenecks. If you don’t use any sort of capacity planning you’re more likely to encounter issues with under- and overstocking. A basic ERP system may assist with some resource planning but a capacity-specific program is designed for handling this exact situation.

Supply Chain Communication Failures

When you use a capacity planning software to get real-time updates on production, you can keep your entire supply chain informed. For multi-echelon enterprises, you’ll need to ensure everyone is on the same page to avoid shortages or overproduction.

AnyLogistix Supply Chain Management
Monitor your entire supply chain with AnyLogistix.
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