The Best Factory Automation Software

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DAQFactory Screenshot
DAQFactory is a complete HMI/SCADA package allowing you to use a single application to run your process, provide an interface for your operators, and provide supervisory controls and data logging for quality control. The powerful scripting language is multithreaded—letting you design your control system as separate control loops all running concurrently. @youtube Make Changes without Stopping: Zero downtime, Maintain system state, Easily debug while on-site, Faster and easier development;
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Starting Price
$129 (perpetual license)
Client OS
Windows
Deployment
On-Premises
FASYS Screenshot

FASYS

FASYS is a factory automation software that helps manufacturers manage tooling nad production resources, as well as integrate equipment for better shop-floor data access. The solutions within FASYS include DIN 4000/4003-based 2D/3D tool and resource management, central data management with interfaces to a wife cariety of CAD/CAM systems, and integration of tool storage, presetting and mounting. @youtube The features and products offered by FASYS include: Includes the use of a central tool and
FASTSUITE Screenshot

FASTSUITE

FASTSUITE is a 3D simulation software for the entire lifecycle of a manufacturing system—from early concept design, process detailing, to virtual commissioning and operation. FASTSUITE was developed to ensure high availability of your plants and machines and optimized production. The simulation and visualization of complex processes enables system integrators to create and operate competitive and high-quality plant concepts under high time and cost pressure. @youtube 3D simulation; Technology
Worximity Screenshot

Worximity

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Worximity is a role-based real-time factory analytics software that helps make decisions across your factory ecosystem. The solution allows you to become a smart factory through automatic data collection, monitoring software, and manufacturing analytics. Worximity includes: TileConnect: Technology that can be connected to any type of production equipment for wireless automatic data collection—allowing you to monitor events or production counts in real-time.; TileBoard: A real-time dashboard
Client OS
Web
Deployment
Cloud Hosted
Fulcrum Screenshot

Fulcrum

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Fulcrum is a cloud-based ERP, MRP, and MES solution developed by Atlas Solutions for small to mid-sized manufacturers. This solution improves efficiency through automated data collection and workflow optimization. The manufacturing industry is full of out-dated, non-customizable systems. Fulcrum is an innovative platform that brings a breath of fresh air to the industry. Don’t settle for software that won’t fit your processes and will require you to enter data manually in spreadsheets outside
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Client OS
Web
Deployment
Cloud Hosted
FactoryTalk Screenshot
FactoryTalk® software is built for supporting an ecosystem of advanced industrial applications, including IoT. It all starts at the edge where manufacturing happens and scales from on-premise to cloud. The software options offer cutting edge design, maximized operation efficiencies, and predictive and augmented maintenance advantages. @youtube FactoryTalk is made up of four main solutions: FactoryTalk DesignSuite: Delivers instant value to architects who can finally use the same language, tools
Client OS
Windows, Web
Deployment
Cloud Hosted
Ignition Perspective Screenshot

Ignition Perspective

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Ignition Perspective is an industrial automation sofware that lets you build powerful, mobile-responsive applications for your plant floor. By collecting all of your data, the designed industrial application can instantly be deployed to anyone in your organization via easy to use web clients. Ignition provides fully integrated modules for SCADA, IIoT, MES, and more. All modules are hot-pluggable so they can be installed, removed, and upgraded without impacting your operations. @wistia SCADA:
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Starting Price
$2,620 (perpetual license)
Client OS
iOS, Android, Web
Deployment
Cloud Hosted
XL Productivity Appliance Screenshot

XL Productivity Appliance

Vorne XL Productivity Appliance helps your business track, monitor, and analyze OEE (overall equipment effectiveness) by leveraging IIOT-enabled devices. The solution provides real-time production monitoring for every machine in your factory. This lets you assign resources and hit any goals your business may have established. Vorne XL Productivity Appliance will help improve the accuracy of your availibility, performance, and quality data. It will also provide this data in real-time and
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Starting Price
$1,990 (perpetual license)
Client OS
Windows, iOS, Android
Deployment
On-Premises
Tulip Screenshot

Tulip

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Tulip is a connected frontline operations platform that connects people, machines, devices, and systems used in a manufacturing, production, or logistics process. The platform allows you to build apps for your frontline operations without writing any code. This allows you to go from idea to production in a matter of minutes. Drag and drop tools make a user-friendly solution with logic editors and rich media. Devices, sensors, and machines can become connected with integrations throughout your
Client OS
Web
Deployment
Cloud Hosted
MachineMetrics Screenshot

MachineMetrics

MachineMetrics is a CNC machine monitoring and OEE software that helps simplify IOT for the shop floor. The software provides visualization of real-time manufacturing production data and provides easy to setup features such as notifications and historial analytics, which hels your staff make more informed decisions based on the data of your business. MachineMetrics will improve your manufacturing efficiency, reduce production waste, provide shop floor visibility, give you alerts and
Client OS
Web
Deployment
Cloud Hosted
Aptean Process Manufacturing OEE Screenshot
Aptean Process Manufacturing OEE is used by CPG, food and beverage and private-label manufacturers worldwide to increase OEE, provide real-time shop floor data, increase productivity, drive continuous improvements and create a paperless quality management. Factory MES is a purpose built packaged application which requires no customization and is typically deployed in less than six weeks per factory. @youtube Aptean Process Manufacturing OEE includes: Real-time performance management; Shop floor
Client OS
Windows, Web
Deployment
Cloud or On-Premises
SensrTrx Screenshot

SensrTrx

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SensrTrx is a manufacturing analytics application that analyzes data from the factory floor to provide key metrics to improve performance and uptime. Gathering data from machines, devices, and people, SensrTrx acts as an OEE software to put data into context and revolutionize your manufacturing processes. Diagnose and fix downtime problems: Track availability, get alerts when machines go down, see historical data and trends, and reduce unplanned downtime; Get control of your schedule: Know where
Client OS
Web
Deployment
Cloud Hosted
FACTIVITY APS Screenshot

FACTIVITY APS

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FACTIVITY APS is an advanced planning and scheduling software that is apart of the FACTIVITY suite of manufacturing solutions. FACTIVITY APS helps improve yoyur production process, lower costs, and improve on time delivery. FACTIVITY APS will let you know in advance where you lack capacity with current staffing levels to meet demand, enabling you to plan ahead and make adjustments. The solution can identify periods of time where capacity will be under-utilized thus enabling the company to
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Starting Price
$50,000 (perpetual license)
Client OS
Windows
Deployment
On-Premises
Epicor Advanced MES Screenshot
Epicor Advanced MES (Mattec) is a manufacturing execution system that automatically monitors machines and analyzes production and performance data 24x7 to help you improve capacity and, ultimately, profitability. The system collects data directly from equipment and operators on the shop floor in real time, eliminating inaccurate and time-consuming manual data collection. With this timely information, you become proactive, able to anticipate and solve production problems before they happen.
Client OS
Windows
Deployment
Cloud or On-Premises
DemandCaster Screenshot

DemandCaster

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DemandCaster is an inventory, capacity, and demand planning solution for manufacturers and production companies. Cut through the noise of uncertainty. Purpose-built for manufacturing, Plex DemandCaster Supply Chain Planning helps you keep profits high and gain market share. This software helps companies stay ahead of supply chain planning to provide better efficiency and profitability. Forecast accurately, reduce waste and increase profits. Plex DemandCaster Supply Chain Planning puts you in the
Client OS
Web
Deployment
Cloud or On-Premises
FactoryLogix Screenshot

FactoryLogix

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FactoryLogix is an integrated suite of manufacturing software modules and devices that adapt to and improve every aspect of your manufacturing operations. Built from the ground up, FactoryLogix merges state-of-the-art technology with the knowledge and experience from 17 years of development and 1700 global installations, to deliver a solution that redefines the very concept of Manufacturing ERP Software. Save Time, Simplify your NPI Process and Eliminate Chaos: Simple, fast, guided and monitored
Client OS
Windows, iOS, Android
Infor MES Screenshot

Infor MES

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Infor MES, formerly known as Lighthouse Systems (Shopfloor-Online), provides a modular approach to all your factory operations. This software offers support across a wide range of processes in discrete, assembly, and process/batch manufacturing.
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Starting Price
$50,000 (perpetual license)
Client OS
Windows, Web
Deployment
Cloud or On-Premises
E2 Shop System Screenshot

E2 Shop System

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The E2 Shop System enables shop owners to effectively control all aspects of shop activity, while simultaneously and effectively managing profitability. Whether it’s your front office or shop floor that you’re concerned about, the fully integrated E2 Shop System takes the uncertainty out of shop management. Development of the E2 Shop System dates back to 1984. Our shop specific software was developed from an actual shop experience, real-life shop situations, shop know how and shop needs. Both
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Starting Price
$4,995 (perpetual license)
Client OS
Windows, macOS, Web
Deployment
Cloud or On-Premises
DELMIAWorks Screenshot
In manufacturing, your money is made on the shop floor. That is why accurate, real-time visibility into your production and factory floor is a critical component of the modern manufacturing environment. The DELMIAWorks (formerly known as IQMS) software is an ERP solution that will increase visibility and transparency in every aspect of your manufacturing operation. Customers utilizing DELMIAWorks’ MES software solutions experience: Reduced production errors; Decreased part lead time; Increased
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Client OS
Windows
Deployment
Cloud or On-Premises

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Buyer’s Guide

What is Factory Automation Software?

Factory automation software helps your organization achieve high availability of plants and machines through resource and cost optimized production. Also known as industrial automation software, the solutions connect to tooling and production resources through sensors and integrates equipment for better shop-floor data access.

This helps give manufacturers greater visibility and traceability in optimizing their production efficiency–as well as leading to lower costs, improved quality, and increased flexibility.

Sharing a close relationship with OEE software and MES software, factory automation software harnesses the power of Industrial IoT, or IIot, by utilizing smart sensors and programmable logic controllers (PLCs) to connect to manufacturing equipment in real-time.

This provides increased visibility on the performance of the manufacturing systems–allowing management to quickly reconfigure settings for changing production requirements, if needed.

The use of smart sensors in factory automation software can also be used for maintenance management. By collecting data for optimization and continuous improvement, you can also use that same data for predictive maintenance.

Machine learning algorithms can easily identify changes in manufacturing machine health–helping your business avoid failures to your production line.

Any manufacturing business with the wireless sensor network infrastructure has the ability to implement factory automation software in an IIoT environment:

  1. Add sensors to industrial equipment
  2. Send data over a wireless sensor network via Bluetooth, Wi-Fi, and more
  3. Connect the wireless sensor network to the cloud to update your central data repository
  4. Allow management to analyze the data or set up rules and triggers for increased automation and decision-making
DAQFactory Factory Automation Software
Get supervisory control over your machines and equipment with factory automation software such as DAQFactory from AzeoTech.

Features of Factory Automation Software

  • Measure Data: Collect data from connected scales, calipers, thermometers, and sensors.
  • Image Capture: Record defects via images and videos with camera integrations
  • Workflow management: Create digital workflows that combine work instructions and backend processes using logic
  • Data and Analytics: Aggregate data from apps to create, update, and display records from apps, machines, and sensors. Filter data being shown in the analysis based on variables, records, machine output, and more.
  • Connectors: Configure connectors to send data between APIs, SQL databases, and more. Build functions and logic to control how apps push and pull data from integrations.
FASYS Factory Automation Software
Monitor your manufacturing resources in FASYS.

Benefits of Factory Automation Software

Factory automation in a manufacturing environment leverages technologies to create a more complex system to increase outputs and efficiency while decreasing costs. This type of automation can also reduce risks that human operators may deal with when it comes to working with heavy machinery.

Improved Production Process Planning

The use of factory automation software means manufacturers can improve planning and control by ensuring the right raw materials in the right quantities are available for planned production operations. It also ensures enough personnel are scheduled to work and the equipment required is available.

This combination of advanced planning and scheduling efforts ensures your manufacturing operations will go on as planned.

Additional benefits include:

  • Enhanced performance and quality outcomes via consistent process planning
  • Minimization of production run critical path time with routing optimization
  • Decreased per job resources requirements via labor, energy, equipment, and rework management
FASTSUITE Configuration Factory Automation Software
Configure your manufacturing equipment in FASTSUITE.

Job Release and Resource Optimization

Manufacturers often have standards for how long a job should take. Usually this is determined during the design and engineering stage, but often this changes when the job comes to fruition on the shop floor.

Because these standards often dictate base pricing and scheduling, it can cause issues between expected vs actual job time. Examples of issues include:

  • Unrealistic goals based on expected vs actual rates of production
  • Difficult to meet delivery goals leading to broken promises with customers
  • Slimmer profit margins than quoted due to inaccurate quotes based on projected vs actual time spent on a job

Factory automation software will use actual performance data to drive expected job standards–all while updating them continuously via workflows. Connection with your manufacturing equipment can help contextualize the data and understand what your true production time really is.

Additional benefits include:

  • Higher throughput via better resource utilization and load-to-availability ratios
  • Minimization of planned downtime with intelligent equipment maintenance scheduling
  • Increased ability to meet lead time obligations with job prioritization
Fulcrum Scheduling Factory Automation Software
Schedule your manufacturing jobs with Fulcrum from Atlas Solutions.

Avoid Downtime With Production Workflow Management

Factory automation software provides visibility into production assets, such as what machines are available for a specific job at a given time. However, visibility on the plant floor can get cloudy with the large variety of systems and equipment being used on the plant floor.

Without careful planning, your business will end up being more reactive than proactive when it comes to scheduling jobs on your machines.

Workflow management offered by factory automation software helps guide your staff through their managed tasks. By being able to see asset availability, you’ll be able to configure assets to operate when available and avoid downtime. This avoids your factory line from experiencing any interruptions–as well as track response and recovery from incidents that may cause downtime.

This allows management to improve their problem solving skills and speed up their response time when unavoidable incidents occur on the shop floor.

Additional benefits include:

  • Improved internal and customer coordination with real-time job status visibility
  • Reduced cycle times via timely communication of work order instructions
  • Lower quality non-conformances via collection of machine sensor data and alerts and notifications
Worximity Factory Automation Software
Monitor downtime in Worximity.

Quality and Data Management

Industry 4.0 (also known as smart manufacturing or digital transformation) refers to the new phase in the industrial revolution that focuses on interconnectivity, automation, machine learning, and real-time data. This concept relies heavily on IIoT concepts of connecting people, data, and machines as they relate to manufacturing

The core of this philosophy is plant data management. By collecting important data about your actual production, you’ll be able to:

  • Cleanse data to eliminate future manufacturing error
  • Normalize data as it relates to your average manufacturing processes
  • Store data to make future decisions and improvements
  • Ensure data doesn’t exist without context

Many of these functions are also offered in MES and product lifecycle management software options (PLM software).

Additional benefits include:

  • Faster resolution of bottlenecks via process performance analysis
  • Root-cause discovery of quality issues with statistical process control
  • Enhanced ability to demonstrate regulatory compliance with full process traceability
  • Satisfaction of regulatory compliance standards with production records
FactoryTalk Factory Automation Software
View machine information in FactoryTalk from Rockwell Automation.