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The plastics industry, a subset of chemical manufacturing, is always growing and trying to find new ways to utilize polymer materials in a variety of goods and services. From new construction to advanced electronics, this fast-growing and ever-changing field is important to almost every industry on Earth.
Plastics manufacturing as a whole has reached an all time high in production and adaptation. Old formulas are being improved upon every day to create new, higher quality products. As such, the plastics manufacturing industry has changed greatly in recent years and developed unique production issues on the shop floor and in the back-office. Fortunately, there is an easy way to optimize your plastic manufacturing business.
Enterprise resource planning (ERP) software for the plastics industry consists of an integrated suite of popular business applications capable of automating and streamlining functions such as financials, sales, and operations. As a specific solution for plastics manufacturing, this software includes additional features to cover common processes of plastics engineering. For instance, along with basic accounting tools plastics ERP software can record specific polymer recipes and chemical blends vital to the continued development of new plastic commodities.
Since the plastics industry deals with so many facets of modern life, it is important to have a custom ERP package allowing you to stay focused on future developments. Plastics ERP software can be highly customized to integrate the tools you need to streamline operations.
Note: Plastics ERP software generally covers both plastics and rubber production. It may also be referred to as manufacturing resource planning (MRP) software.
Incorporating a plastics ERP software into your operations can provide many useful benefits, such as:
The first and main benefit of plastics ERP software is the ability to completely optimize your operations across every department. Using different solutions for every task can quickly become inefficient and lead to miscommunication. And in the field of plastics, there are even more processes necessary to operate.
Connecting once separate systems into a single plastics ERP solution adds overall efficiency. Share data between different departments without creating endless duplicates which can clog up operations and lead to confusion. Through a singular database, basic accounting, budgeting, and forecasting can provide insight into your finances across the board.
As described, ERP software can speed up internal processes while also providing the mechanisms necessary to monitor them for continuous improvement. This additional transparency allows your organization to consider current processes from a more holistic standpoint.
For example, there are a lot of differences between manufacturing plastic commodities using extrusion and injection molding methods. By using an ERP software, you can determine which method may provide the best ROI for your organization.
With Cloud-based plastics ERP solutions, you can gain real-time visibility into all your processes, even those occurring in different countries around the world. Since plastics is a global industry, this can provide a competitive advantage to your organization by keeping you up-to-date on the latest internal developments.
Plastics and rubber production can be incredibly harmful for worker safety and the environment. Mixing new chemicals, moving finished products, and storing raw materials all requires strict compliance with local and international regulations. And these safety laws are regularly updated, meaning you need a way to stay on top of the latest requirements.
Since regulation varies based on locations, plastics ERP software helps you remain compliant no matter where you are. Recipe and blend management tools, along with a comprehensive Bill of Materials (BOM), can show exactly which chemical ingredients are in use and in what quantities. This can be used to prove compliance in the event of an audit or if a batch is not up to standard. Track and trace features can show where raw materials came from, what they were used to produce, and where the finished products are.
All of the above benefits add up to one more advantage: an easier decision making process. ERP software for plastic industries makes identifying opportunities for improvement simple by combining all the data you need into one accessible platform. With this data, decision makers at every level of the company can gain greater insight into future decisions along every step of the supply chain.
In 2021, the plastics manufacturing industry has seen several changes. These range from changing production methods to COVID-19 safety adaptations. Here are just a few of the latest trends in the plastics industry:
By using a plastics manufacturing software with ERP functionality, your company can keep up with and adapt to these latest trends easier than ever before.