The Best Shop Floor Management Software

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EnterpriseIQ Screenshot

EnterpriseIQ

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EnterpriseIQ by IQMS provides a wealth of business management functionality from a single source, on a single database. Only EnterpriseIQ totally integrates manufacturing and accounting with a complete suite of modules, eliminating the need for interfacing third-party add-ons. EnterpriseIQ natively integrates the front office and the plant floor with real-time production monitoring, accounting, scheduling, inventory control and reporting, as well as enabling manufacturers to manage additional
Client OS
Windows
MasterControl Manufacturing Excellence Screenshot

MasterControl Manufacturing Excellence

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MasterControl’s purpose-built manufacturing solution is revolutionizing quality manufacturing for life sciences organizations by providing a flexible, scalable, and cost-effective alternative to traditional MES. MasterControl Manufacturing Excellence is fast to deploy, simple to configure, easy to use, and cost-effective to roll out across all your production lines, including those that traditional MES have difficulty serving such as high-mix, low-volume lines or batch of one. Once implemented
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Client OS
Web
Deployment
Cloud Hosted
Katana Manufacturing ERP Screenshot

Katana Manufacturing ERP

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Katana is a manufacturing ERP to help get inventory control over materials and products in real time. Manage orders, raw materials, finished products, production recipes, manufacturing, sales, and stock. The solution integrates with Shopify, WooCommerce, Xero, Quickbooks Online, and more via Zapier, Integromat, and Katana’s open API. @youtube Live inventory management; Real-time master planning; Shop floor control; Omnichannel order management; End-to-end traceability; Production planning;
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Starting Price
$99/month
Client OS
Web
Deployment
Cloud Hosted
Aptean Industrial Manufacturing ERP Workwise Edition Screenshot

Aptean Industrial Manufacturing ERP Workwise Edition

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Aptean Industrial Manufacturing ERP Workwise Edition is an intelligent ERP that can be deployed on-premise or in the cloud. The solution is primarily used by manufacturers who need complete visibility into their shop floor and delivery operations in order to improve efficiencies, manage complexity, and grow their business. @youtube The Aptean Industrial Manufacturing ERP Workwise Edition solution is organized into seven Suites that cover all the information technology needs of the manufacturing
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Deployment
On-Premises
Rootstock Cloud ERP Screenshot
Rootstock Cloud ERP is a manufacturing, distribution, and supply chain software on the Salesforce Cloud Platform. The software integrates CRM and accounting with sales order management, inventory control, purchase order tracking, and standard cost accounting. Engineer to Order (ETO) manufacturers can build complex custom products based on unique customer requirements and engineering revisions. Real-time production control, inventory tracking, and project management with Chatter enabled Apps;
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Starting Price
$75/user/month
Client OS
Web
Deployment
Cloud Hosted
frePPLe Screenshot

frePPLe

frePPLe is an open source supply chain planning software providing inventory planning and production planning in the cloud. frePPLe lets you better plan your supply chain proess and improve your scheduling. frePPLe will provide you with forecasts, production plans, and inventory plans to ensure your company is delivering on time, controling stock levels, boosting productivity, increasing service levels, and satisfying your customers. Adjust schedules; Visualize jobs on a GANTT chart.; Identify
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Starting Price
$899/month
Client OS
Windows, Web
Deployment
Cloud Hosted
Plex Cloud ERP Screenshot
Plex Cloud ERP is a cloud manufacturing ERP software that helps lower costs while scaling seamlessly with your business. In a time when manufacturers are beset by an uncertain economy rising steel prices, and global competition, Plexus Online is a critical tool for growth, profitability and continuous improvement. Plexus Online boosts productivity, improves quality, streamlines operations and reduces costs by providing manufacturers with the crucial information and control mechanisms they need
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Starting Price
$3,000/month
Client OS
Web
Deployment
Cloud Hosted
Radley Traceability Screenshot
Radley Traceability is an on-premise bi-directional track and trace solution for the food manufacturing industry. The traceability software lets you collect, store and trace data related to your ingredients and other raw materials used during the food manufacturing process. Radley Traceability operates as a stand-alone, hybrid, or can be integrated into your ERP platform . The software collects data by RFID, barcode scanning, machine integrations, and more. EDI options exist for communicating
Client OS
Windows, iOS, Android
Protected Flow Manufacturing Screenshot

Protected Flow Manufacturing

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Protected Flow Manufacturing™ resolves on-time delivery challenges in high-mix manufacturing environments, turning due dates from guesses to solid commitments. PFM provides the visibility and control to achieve 90-100% OTD without added capacity or heroic efforts. @youtube Protect Commitments to Customers; Make Shop Floor Scheduling Easy; Bring Scheduling and Visibility to Any ERP; and Increase Profitability for Manufacturing. Manufacturing and distribution companies. The solution works with all
Client OS
Web
Deployment
Cloud Hosted
Shop Floor IQ Screenshot

Shop Floor IQ

Shop Floor IQ is a shop floor management software that provides real-time insight into your labor productivity. The solution is designed for small and mid-sized manufacturers to improve Overall Human Effectiveness (OHE). Shop Floor IQ provides the tools you need to reduce downtime and increase efficiency all in one easy-to-use system. This includes: Production Pace Timers; Andon Stack Lights; Dispatch Queues; Messaging; Rule-based Configurations; and Integrations. The cost of Shop Floor IQ
Client OS
Web
Deployment
Cloud Hosted
Infor MES Screenshot

Infor MES

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Infor MES, formerly known as Lighthouse Systems (Shopfloor-Online), provides a modular approach to all your factory operations. This software offers support across a wide range of processes in discrete, assembly, and process/batch manufacturing.
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Starting Price
$50,000 (perpetual license)
Client OS
Windows, Web
Deployment
Cloud or On-Premises
Macola Screenshot

Macola

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Macola has provided software solutions to thousands of small and medium-sized manufacturers and distributors for over 40 years. Our solutions help organizations increase revenue, reduce costs, mitigate risk, improve operational efficiencies, and customer satisfaction. Our flagship product, Macola, is a business and enterprise resource planning (ERP) software solution aimed at helping customers better: Understand costs and performance metrics; Plan properly for labor, materials, resources, and
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Starting Price
$70/user/month
Client OS
Windows, iOS, Android, Web
Deployment
Cloud or On-Premises
Factory Edge Screenshot

Factory Edge

Factory Edge is an MRP software that manages all the key processes of your manufacturing business. The enterprise solution provides inventory planning, accounting, material resource planning, and operation tracking capabilities—all included with any version of the solution. Item Engineering: Multi-Level Bills of Material, Operations, and Drawing specs get your products ready to be made.; Material Planning: Know what to buy, what to make and when to do it.; Routings: Print barcoded travelers
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Starting Price
$95/user/month
Client OS
Web
Deployment
Cloud Hosted
SMARTer Manager Screenshot
SMARTer Manager will allow you to control your inventory, produce accurate estimates, and keep supply on par with demand. By using this system you will be given incredibly flexibility and functionality. The Job Costing application of SMARTer Manager will allow you to track labor material and resource costs in a user friendly interface. This system will allow you to calculate the exact costs and profit margin of every job, order, and part in your operations. You have actual job costing on every
Client OS
Windows
Deployment
On-Premises
Exenta Shopfloor Screenshot

Exenta Shopfloor

Exenta Shopfloor is a next generation shop floor control software providing WIP visibility, document delivery, quality control (with pictures), face check (biometric auditing), API integrations, and real-time BOM (material usage). Exnta Shopfloor intends to increase productivity, reduce quality issues and machine downtime, reduce or even eliminate overtime, incentivize pay, and improve planning and scheduling. @youtube Shopfloor SFC; Shopfloor Pay; Shopfloor 3PM; Shopfloor Plan; Enterprise ERP;
Client OS
Web
Deployment
Cloud Hosted

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Buyer’s Guide

What is Shop Floor Management Software?

Shop floor management software maintains production data and documentation through batch records, calibrations, and recipe management. Also known as shop floor control software, this type of demand planning software streamlines visual scheduling that lets you track shop floor operations such as production data, standard operating procedures (SOPs), change controls, quality control, traceability, and more.

This visual front-end provides manufacturers with increased performance control. When linked with a manufacturing execution system (MES) software, your plant floor will be able to stay more informed through real-time access to shop floor activities. This includes identifying production inefficiencies, SPC data, inventory adjustments, downtime reporting, label printing, and work order details.

By integrating shop floor management capabilities directly with your material resource planning (MRP) software, you’ll be able to manage shop floor operators, manage upcoming manufacturing order tasks, reassign tasks based on priority, manage time spend on each step of the work order, and more. Through equipment calibration, tasks can be routed to the appropriate personnel for audits or inspections that may be required before completing important jobs.

Shop floor execution software Protected flow manufacturing
Monitor shop floor execution in Protected Flow Manufacturing.

Features of Shop Floor Management Software

  • Production Monitoring: Monitor production performances and identify production inefficiencies. Define performance and measurement parameters for each item or tooling configuration. Receive job-specific statistics or entire work center performance efforts. Break down production feedback into total parts created, production time, downtime, scrap, rejects, parts remaining to be produced, and more.
  • Production Planning: Plan production on your shop floor by determining the need for materials and capacity in order to complete a manufacturing production order. Create a highly detailed master production schedule that accounts for resource, staffing, and inventory needs in order to complete and optimize production.
  • Inventory Management: Track finished goods and material availability by allocating raw materials to production orders or finished goods to sales orders. Move inventory to and from locations depending on need.
  • Bill of Materials: Specifies the raw materials, parts, and sub-assemblies needed to manufacture each specific product. Make automatic inventory adjustments and help calculate manufacturing costs.
  • Task Management: Create to-do lists and assign tasks to various departments or specific employees. Optimize time and resources by giving full visibility of the project lifecycle and who is responsible at each step of the way within a manufacturing work order.
Shop Floor IQ Dispatch Screen Shop Floor Management Software
Maintain dispatch records for maintenance requests in your shop floor with Shop Floor IQ.

Benefits of Shop Floor Management Software

The top benefits and functionality of shop floor management software include:

Manage and Reduce Manufacturing Costs

Manufacturing production systems such as shop floor management software can only perform as well as the data entered into it. Older systems required a hefty amount of manual data entry–meaning the solution would only be as beneficial to your business as quickly as you could key in data. Newer systems tend to alleviate these through automation tools–meaning your workers are spending less time entering data and identifying areas where productivity needs improvement.

More time spent on profitable activities (such as your core manufacturing activities) means an increase in profits and a decrease in costs spent managing non-revenue activities (also known as overhead costs). Once manufacturing business processes are operating at optimum levels, this also means your business is fulfilling orders at a faster pace–meaning more business and more repeat business.

Shop Floor Management Software Exenta
Manage your shop floor in Exenta Shopfloor.

Run “What If” Analysis Scenarios

What-if scenarios let manufacturing managers analyze and visualize production scheduling outcomes and look for any potential disruptions. Examples of disruptions include a lack of supply–meaning the scenarios take a good look at inventory management, facility capacity, and your overall supply chain. When production schedules can be visualized before being implemented, you’ll be able to test our different variables and choose the best production scheduling method.

What-if scenarios are a key part of demand planning software, which is a sales and operations planning (S&OP) technology that helps meet customer demand with the necessary level of supply. This is accomplished by coordinating data from separate units of the business (primarily sales, marketing, and operations) to make more informed supply chain planning decisions.

Accurate demand planning in shop floor management is beneficial for short-term and long-term planning, as this helps visualize and locate disruptions in your production and offering cost-effective methods to complete your processes. This involves collecting historical data on order volumes and inventory turns while mixing it with continually updated forecasts from your sales personnel.

Manufacturing Scheduling and Production Planning Software EnterpriseIQ
Manage manufacturing scheduling and production planning in EnterpriseIQ from IQMS.

Maintain Shipment Dates

Shop floor management software will allow you to quickly identify your projected ship dates for manufacturing orders. This is a huge asset when taking new orders–giving you a date you can quote to a customer and a promise you can live by. With late shipments come paying overtime to employees to meet deadlines or breaking promises to customers with late shipments–which could negatively impact future business.

Real-time production data tracking can release WIP orders by knowing when it will be complete. When bottlenecks occur in production (which at times are inevitable), adjustments can be made to your production schedule and some jobs can be routed to available resources. Also known as constraint management, this covers activities that are delayed due to resource capacity and/or material availability limits.

Equipment Setup MasterControl Shop Floor Control Software
Set up equipment in MasterControl Manufacturing Excellence.

Integrate Your Operations With ERP Systems

Shop floor management systems are a great addition to your existing manufacturing ERP software environments. Integration wizards are included in a few shop floor control solutions and may aid with data collection for other systems, such as CRM software. Other times, an SFM software vendor may specialize in integrating their solution with a specific ERP or MES. The biggest benefit of having complete integration with other business management systems is to have a complete view of your operations.

Anytime you receive new sales orders, hire new workers, or purchase new machines, businesses will want to avoid duplicate entry or having to transfer data from one system to another. Businesses will want a system that can seamlessly transfer data from the planning and scheduling phase into their ERP solution.

Plex Cloud ERP Software Job Control
Manage your jobs in Plex Cloud ERP